Decoiled Steel Bars For Construction, Steel bars/rods are manufactured in two different formats. One is Straight rods and the other is in coiled form.
Usually, straight rods are manufactured very little compared to coils. Straight rods get a zigzag shape when it gets cool but the coiled form will remain intact in coil shape itself.
We load the parent coil onto the coil cradle of a de-coiling machine. Then, we unwind the parent coil and pass it through a levelling head. This part of the unit consists of rows of hardened rolls positioned above and below the passing steel bar.
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Decoiled Steel Bars
The rolls have a controlled level of pressure placed on them at varying intensities and locations. Hyperbolic Rollers are used for accurate straightening without causing any damage to the rebar.
We fully remove the curvature in the material from the parent coil to create a flattened steel bar. Once enough material is flattened, we use a shear to cut it to length.
In some models, it is then fed into a system that stacks it into bundles of the specified quantity or weight.
The average speeds of the machine are 40 – 55m/min with flying shear & advanced PLC Control Panel, capable of cutting 99 different lengths up to 99 metres in a single setting. While a non-hybrid machine typically requires an hour to decoil a ton of steel, hybrid machines can do it in just 10-15 minutes. By this process, the contractor can save a lot of time and money.
A single ton of coil requires a minimum of four to six days for straightening. The same takes another two or three days to cut as per the required measurements. To complete this work, it requires nine or ten days, with a minimum of two or three manual labourers.
We can decoil in two ways based on the requirement: either take the material to our shop floor or bring the machine to the site for work. Rebar Processing Equipment is economical and technically advanced.
It is designed to be very fast and reliable with minimal employment of labour for the given task.
Customizing of Rods
Using decoiling equipment, we straighten and decoil the steel bar according to customer requirements. For flat construction, piling is done first. After that, there will be columns and beams placed.
For erecting columns and beams, they require Bend rods, straight rods, Zig zag roads etc. A customized size of the same can be supplied by us.
For example, cutting and bending a 12mm core rod to a size of 8 x 8 takes around 20 minutes with the help of two labourers. A bend & cutter machine reduces the 4-5 minute task to a matter of moments.
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